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Technical Letters to groupklemm@aol.com

The technology of PWC's, like all modern technologies, is moving forward at a rapid pace. At Group K, attempt to maintain the most current and accurate technical information, based on our testing and experience. However, we are not under the illusion that any of our technical information is permanent or perfect. Technical information is subject to difference perspectives, based on different experiences, by different people, in different places.

It sometimes happens that we get letters from other industry technicians who have a technical perspective that differs from our own. We respect the opinions of these technicians, and feel that many of their thoughts deserve posting space.

This document will show, what we consider to be, some of the very credible "disagreements" with our tech information. We will post these letters unedited (as we received them). In many cases we will also post our response to the sender(s).

We invite technicians, who sell modification parts and/or services to the general pubic, to submit letters relevant to specific technical subjects. The letters accepted for posting, like our responses, will contain no slanderous or vulgar language...this will be a venue for technical perspectives...not ego wars.

Harry Klemm - Group K
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LETTER TO US:

December 15, 1996

Harry Klemm - Owner
Group K
4597 Calle De Media
Ft Mojave AZ 86426

Dear Harry:

First I would like to thank you for your kind words regarding our Sea Doo 785 Spec 2 Exhaust system and let you know how much I look forward to your technical postings on the net. I do however want to say that I disagree with some of your conclusions as to the relationship of high rpm and the need to run race gas.

I must first acknowledge that I do not have the practical experience with modified 785 XP engines as you. Most of our testing has been done on stock engines (save for six weeks we spent testing with "Pops" Fischetti at the start of the 1996 tour).

Still, I must disagree with your conclusion that higher revving engines have a greater tendency to detonate and to avoid this you can run race gas. First, a couple of underlying facts (or at least I think they're facts) I base my beliefs on:

1. With a given engine, more cylinder pressure = more torque, which is to say

Pressure x Area x Leverage (stroke) = Torque.

2. High cylinder pressure is an important element of detonation.

3. The presence or absence of detonation is determined by a race between the end gases (those at the outside perimeter of the piston) burning because of the spark ignited flame front reaching them or excessive heat/pressure burning them first.

4. Given the above, the closer you run an engine to peak torque the greater the likely hood of detonation.

5. The main reason race gas would help an engine live longer is its ability to resist detonation.

It seems that a 785-XP engine revving at 7,500 rpm is further away from peak torque than the same engine revving at 7,400. Revving an engine past peak torque not only reduces peak cylinder pressure it also leaves the end gasses captured at this high pressure for less time. If this is true revving the engine higher is tougher on connecting rods, cranks, main bearings etc., but should not be more likely to detonate, indeed the higher revving scenario should detonate less.

I invite you to run one of your engine packages on our dyno, we could look at fuel flow, cylinder pressure etc. and possibly find an answer to the mysterious high speed engine seizures.

Respectfully, Ross H. Liberty

Owner - The Factory Crew

"Horsepower is a Beautiful Thing" http://www.factorypipe.com

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OUR RESPONSE:

Ross Liberty
Factory Pipe Produc

fpcrew@factorypipe.com

Ross,

The text of your letter caused us to closely review our own literature documents about the Sea Doo laydown rave motors. We did not recall ever writing that "detonation related" overheating was the reasoning behind our rpm/octane recommendations. After reviewing our documents, we found that we were right...(sort of).

Our documents stated that "Our test boats exhibited the (performance) losses associated with overheating "on 92 octane" whenever we exceeded 170 psi compression and/or 7100 rpms. We can understand how this inference could have been assumed to mean, performance losses caused by detonation..."but our documents didn't say that".

The greater truth is that we have no "specific" idea what is causing the peak rpm losses we observed during our testing. It bears noting that not all of our tests with high compression, or high rpm, (on 92 octane) resulted in piston seizure. The test results that "turned us away", were tests that showed immediate and/or progressive losses in "hot tachometer numbers" that we witnessed during on water tests. When the "hot" numbers showed a loss of 100 - 200 rpm against the "cold" numbers, we considered those losses to be unacceptable. The only way we reduced that loss, (on water), was to reduce the compression, the peak rpm, or to increase the fuel octane. This was the basis of our recommendations.

We acknowledge that you may be correct on some, or all, of the assertions made in your letter about detonation. We also agree that dyno testing time could possibly bring to light some of the "true" temperature gremlin(s)".

We appreciate the dyno time offer...and we hope to take you up on it. In the meantime, while our customers are seeking our best opinions for safe rpm vs octane recommendations, we intend to stick to our guns. Is it possible that we are making our octane choices on the conservative side of things?...your darn right it's possible. However, with the majority of our customers interested in "longevity first", we prefer to be on the conservative side of potential piston failure.

Regards

Harry Klemm, Owner

Group K

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